Product Description
High alumina ceramic lined Bends, Pipes, Elbows
We supply and install a wide range of purpose made pre-engineered alumina ceramic tiles. Our highly-experieced technical experts can evaluate your application for a pre-engineered tiled solution no matter how complex. Our pre-engineered tiles optimize the lining life and facilitate the best possible lining, even for complex profiles.
High alumina ceramic lined Bends, Pipes, Elbows are reliable, maintaining close manufacturing tolerance, and ready to install and hence facilitate quick replacement and provide long lasting trouble free operations. Ceramic lined equipments consist of ceramic line pipes, ceramic lined elbows, ceramic lined cones, ceramic turrets, ceramic lined hydro cyclones, ceramic lined orifice, and ceramic lined valves. Thus it helps user to get maximum efficiency of the equipment.
With the use of CAD facility and our continuous efforts enable us to design and supply profiles like square to round transitions, splitter and other surfaces which are not common regular geometric shapes.
Wear Resistance
Ceramic linings (alumina) have hardness up to HRA 90, resisting abrasion from high-speed particles 10-20 times better than standard steel, ideal for conveying ore, ash, and slurries.
Corrosion & Heat Resistance
Ceramics withstand harsh chemicals (pH 1-14) and temperatures up to 1200°C, making them suitable for acidic/alkaline media and high-temperature environments like power plant boilers
High Structural Strength
The steel outer layer provides impact resistance and pressure tolerance (up to 30 MPa), ensuring reliability in heavy-duty pipelines.
| Technical parameters of alumina ceramics |
| |
Name |
92%
Alumina ceramics |
95%
alumina ceramics |
99%
alumina ceramics |
| |
The main ingredient
(alumina%) |
≥92% |
≥95% |
≥99% |
Physical properties |
Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.9 |
| Water absorption( %) |
0 |
0 |
0 |
Wear resistance
at normal temperature(g) |
0.68 |
0.65 |
0.56 |
Material properties |
Hardness (HV) |
1100 |
1100 |
1400 |
| Bending strength (MPA) |
>380 |
>400 |
>360 |
Fracture toughness
(MPA*m½ ) |
3.65 |
3.95 |
4.3 |
Thermal properties |
Maximum operating temperature (° C) |
1400 |
1500 |
1600 |
| Thermal impact T (° C) |
250 |
220 |
200 |
| Heat conductivity W/m.k |
20 |
22 |
31 |
| Resistance to thermal shock(%) |
87 |
84 |
82 |
Electrical characteristics |
Volume resistivity (Ω.cm) |
The material is not suitable for electrical components |
>1012 |
>1012 |
| Insulation breaking strength (KT/m) |
16 |
18 |
| Dielectric constant lMHZ (E) |
9.0-10.5 |
9.2-10 |
Long Service Life
Reduces replacement frequency by 5-8 times compared to traditional pipes, lowering maintenance costs and downtime.
Smooth Flow & Energy Efficiency
The ultra-smooth ceramic surface minimizes friction, improving flow velocity by 15-20% and reducing energy consumption.
Versatile Applications
Widely used in mining, power, metallurgy, for transporting abrasive/corrosive materials, with customizable designs for elbows, tees, and complex layouts.
Company Profile
Packaging & Shipping
FAQ
1. Product Selection and Procurement
Q1: How to choose the right technical ceramic products for my needs?
A1: When selecting the right technical ceramic products, it is necessary to consider the working environment, the required mechanical properties, thermal stability, electrical insulation, chemical resistance and other factors. If you are unsure, you can contact our technical support team and we will provide a customized solution based on your specific needs.
Q2: What are the specifications and sizes of technical ceramics?
A2: Our technical ceramic products are available in a variety of specifications and sizes, including round, square, resized head, special-shaped, and other styles, which you can customize according to your actual needs. If the standard specifications do not meet your requirements, please contact us and we will provide personalized customization services.
2. Product performance and characteristics
Q3: What are the advantages of technical ceramics?
A3: Industrial ceramics have the advantages of high hardness, wear resistance, high temperature resistance, good electrical insulation, corrosion resistance, etc., and are widely used in machinery, electronics, electric power, chemical and other industries. Compared to other materials, ceramics have a longer durability and service life, making them ideal for high-load, high-temperature, and high-corrosion environments.
Q4: What are the material types and technical parameters of ceramic products?
A4: Ceramic products are divided into alumina ceramics, zirconia ceramics, ZTA ceramics, silicon carbide ceramics, silicon nitride ceramics, aluminum nitride ceramics, etc There may be differences between different types of ceramic materials. For specific mechanical and chemical properties, please refer to the technical data sheet of the product, or ask us directly.
Q5: How to choose the right ceramic product materials?
A5: There are several factors to consider when choosing the right ceramic product material, including the application scenario, the working environment, the required physical and chemical properties, etc. Here's a guide to some common ceramic materials and their application scenarios:
1. Alumina ceramic (Al2O3)
-Features: high hardness, excellent wear resistance, high mechanical strength, good electrical insulation, high temperature resistance.
-Applicable scenario: suitable for general mechanical parts, electronic insulators, wear-resistant parts, chemical reactors, etc. It is widely used in electronics, machinery, chemical industry, aviation and other industries.
-Advantages: Cost-effective, suitable for most industrial applications.
2. Zirconia ceramics (ZrO2)
-Features: extremely high toughness, high wear resistance, high temperature resistance, good corrosion resistance.
-Applicable scenario: widely used in knives, seals, medical devices (such as dental restoration), gas turbines, etc.
-Advantages: It has excellent impact resistance, suitable for high-impact, high-load environments.
3. Zirconium-aluminum composite ceramics (ZTA)
-Features: Combines the advantages of alumina and zirconia to provide better toughness and wear resistance.
-Applicable scenario: suitable for environments that require high wear resistance and toughness, such as cutting tools, bearings, wear-resistant washers, etc.
-Advantages: Provides higher impact toughness and abrasion resistance than pure alumina.
4. Silicon Carbide Ceramics (SiC)
-Features: Extremely high hardness and abrasion resistance, excellent heat resistance, chemical stability and oxidation resistance.
-Applicable scenarios: widely used in high temperature and high corrosion environments, such as heat exchangers, automotive brake pads, abrasives, seals, etc.
-Advantages: Resistant to extremely high temperatures, suitable for use under extreme conditions, such as metallurgy, steel, aerospace and other fields.
5. Silicon nitride ceramics (Si3N4)
-Features: very high toughness and strength, excellent wear resistance, strong thermal shock resistance, good electrical insulation.
-Applicable scenarios: suitable for high-load, high-temperature, high-impact applications, such as engine parts, rolling bearings, pump parts, etc.
-Advantages: More resistant to thermal shock than many other ceramic materials, suitable for applications with large mechanical loads.
After summarizing, we found that the key factors for choosing ceramic materials are: working environment temperature, wear resistance, corrosion resistance, impact resistance, bending resistance, thermal conductivity and electrical insulation, etc.
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